Industries
Production lines, energy plants and networks: monitoring, simulation and maintenance on an always up-to-date replica.
- Line and plant monitoring
- Predictive maintenance
- Layout and process design
Every plant has a twin. Now you can step inside.
The virtual replica of machines, plants, wards and labs, connected to real data. See what is happening now, simulate what will happen and train people without touching the original.
Chosen by companies, universities and healthcare facilities across Italy
How it works
A digital twin is not a 3D model. It is the living version of what you have: it moves with your data, shows you where to intervene and lets you try a change before actually making it.
01
Your data, seen in space
Temperatures, speeds, alarms and production are no longer rows in a table: they appear on the right machine, in the right spot. Understanding what is happening takes a glance.
- Connection to IoT sensors, PLC and SCADA
- Real-time status of every asset
- Alarms located on the component
Line 2 · AssetsUpdated now
Press P-04 64 °C
Furnace F-02 212 °C
Robot R-07 7.8 mm/s · Vibration
Conveyor N-01 0.8 m/s
Demo data
02
Simulate before you decide
Change a parameter, add a machine, move a shift: the twin shows you the effect on production, downtime and energy before you invest a euro or stop a line.
- What-if scenarios on layouts and processes
- Comparison between alternatives
- Support for predictive maintenance
Simulation · What-ifNight shift
Current → Scenario B
Parts / hour 1,240 → 1,390
Expected stops 3 → 1
Energy / part 0.42 kWh → 0.37 kWh
Scenario B: second robot on station 3, earlier changeover.
Demo data
03
A control room, wherever you are
Maintenance, production and suppliers enter the same environment from headset, tablet or browser. They see the same things, leave notes on components and decide together.
- Real-time multi-user sessions
- Annotations anchored to assets
- Secure access for external partners
Control room · Shared session3 people
MR · Maintenance MR headset · plant
LB · Production Browser · office
GF · Supplier expert Tablet · remote
Note on R-07 Check the joint 3 bearing at shift change.
04
The twin that trains people
The same twin becomes a training environment: you simulate faults and procedures on the replica while the real plant keeps running.
- Live, Training and Replay modes
- Simulated faults at zero risk
- Integrated with AR/VR Training
Twin modeLine 2
Live · Training · Replay
Simulated fault: overtemperature on F-02
Find the cause on the twin
Apply the recovery procedure
The state of the real plant is not changed.
Where it applies
One twin, three contexts.
Digital Twin is built on Techstar Core: the same technology base replicates a production line, a hospital ward or a teaching lab.
Health
Hospitals and healthcare facilities: ward flows, operating rooms and equipment replicated to plan and train.
- Patient and ward flows
- Equipment management
- Training on replicated environments
Education
Teaching plants and labs replicated in 3D: students study real systems, even those the school doesn’t own.
- Virtual labs and plants
- Digital campuses and buildings
- Projects with local companies
How it works
From the first asset to the complete twin.
- 01
Mapping
We identify the assets, the available data and the decisions the twin must support.
- 02
Modeling
We rebuild machines and environments in 3D from CAD, BIM or scans.
- 03
Integration
We connect the twin to sensors and company systems and verify that the data is reliable.
- 04
Go-live and evolution
We start from a pilot area and extend the twin to new lines, sites and use cases.
Connects to
- IoT sensors
- PLC and SCADA
- MES and ERP
- BIM and CAD
- Open APIs
Book a demo
See Digital Twin at work on your plant.
A session with one of our experts: we show you the platform on a case similar to yours and answer every question.
Book a Demo